Finalised projects

FINALISED PROJECTS ■

Oil & gaS ■

TOTAL

Animation and coaching at RCM (Reliability-Centered Maintenance) studies on gas installations. Optimization of Preventive Maintenance Plans for a site at the end of its life. Reliability study of the new DHC unit of a refinery using FMECA (Failure Mode, Effects and Criticality Analysis) approach. Reliability study of refinery "Desulfurization" units using FMECA approach. Realization of the Risk-Based Maintenance (RBM) approach for so-called "rotating" equipment of the TOTAL refineries. Development of maintenance standards and spare parts dynamics. Reliability of the new HDS unit at a refinery using the FMECA approach. Implementation of methodological guides to deploy on-site vulnerability studies (research potential unreliability) and good storage practices of spare parts.

GDF SUEZ

Simulation and prioritization of various scenarios of the project of renewal of the compression installations and the stations of the transport network within the framework of the deregulation of gas transport.

PRIDE INTERNATIONAL

Development of an integrated management methodology for scheduled shutdowns of refinery units for all Brazilian refineries to ensure market demand at the lowest logistical cost. Optimization of stocks of strategic spare parts and consumable stocks by seeking the best compromise "cost of capital versus exposure to the risk of loss of profits by out of stock"

Optimization and justification of the periodicities of preventive maintenance tasks on sensitive equipment of two drill ships using an approach seeking the best risk / cost compromise. Asset management study on the thrusters of off-shore drilling platforms with the following objectives:
- optimization of the maintenance plan by the RCM Method,
- readaptation of the periodicity overhauls (revisions)
- optimization of the stock policy strategic parts by analyzing the risk / cost and the operational context.

Risk study for the postponement of a dry dock stop of deepwater oil rigs. Elaboration of a report presenting the technico-economic risks and the mitigating actions of risk moderation.

EnergY ■

EDF

Optimization of the sizing of the first allocation of spare parts inventory for future units based on the Risk/Cost approach. Study on condition-based maintenance budgeting methods. Estimate of the number of CRF gearboxes to be stocked in the French nuclear park using the Risk/Cost A7S Stock approach.

ELECTRABEL

Realization of RCM studies (Reliability-Centered Maintenance) on the sensitive systems of a nuclear power plant as part of the justification of the preventive maintenance plans

Chemistry ■

ARKEMA

Calculation of the profitability of the various scenarios relating to the renovation of boiler installations. Decision support method based on the risk / cost ratio. Calculation of the profitability of the various scenarios relating to the factory reorganization projects (utilities, infrastructure related to products unloading, factory air and compressed air, emergency power for the PVC workshop, the reliability of the HCL production facilities). Decision support method based on the risk / cost ratio.

RHODIA ACETOL

Optimization of preventive maintenance of instrumentation by RCM and Failure Tree methods. Development and consolidation of "Feedback" and later improvement in the Administration Process of the SAP-PM maintenance management system.

IRON AND STEEL & ORE ■

ARCELOR MITTAL

Training of maintenance teams in the RCM (Reliability-Centered Maintenance) method. Optimization studies of Preventive Maintenance Plans using the RCM (Reliability-Centered Maintenance) method in the furnace, rolling and conveyor train maintenance workshops at the Fos-sur-Mer site (France). Implementation of the RCM (Reliability-Centered Maintenance) approach at the Fos-sur-Mer site in the Reliability sector to be applied in the areas of load preparation, mixing and coke plant. Root cause analysis enabling the implementation of an action plan to improve the reliability of the most sensitive elements of the slab furnace conveyor trains. Optimizing the frequency of preventive maintenance tasks for cast line rollers continues to use an approach that seeks the best balance of risk and cost at the Florange site. Criticality prioritization of continuous casting equipment according to its impact on production, safety and its failures using CBA methods at the Florange site. Optimization of the preventive maintenance plan using the RCM approach of the entire continuous casting shop at the Florange plant. Carrying out Risk / Cost studies to determine the necessary volumes of spare parts for continuous casting cylinders, ladle conveyors and AOD reducers. Development of all maintenance plans for the CARINOX plant - electric steel mill for stainless steel using the RCM method. Project carried out with an integrated team in the plant for a period of 8 months.

ALCAN

Development of an approach to optimize spare parts inventory management at an aluminum plant using the A7S-Spare method, resulting in significant potential gains.

ERAMET

Technico-economic analysis of the maintenance contract for the fixed installations of the Moanda mine (Gabon): analysis of all the activities of the EGM (General Maintenance Company), development of a maintenance contract management reference system, proposal for an action plan to improve the operation of the maintenance contract. Technico-economic analysis of the maintenance contract for the fixed installations of the Moanda mine (Gabon): analysis of all the activities of the EGM (General Maintenance Company), development of a maintenance contract management reference system, proposal for an action plan to improve the operation of the maintenance contract. Interim Method Engineer whose role is to develop and consolidate the preventive maintenance of the static equipment of the site.

VALE CVRD

VALE CVRD studies for optimization of preventive maintenance plans using the RCM method (Reliability-Centered Maintenance) for the Port of Tubarão site

HEALTH ■

IPSEN

Carried out an evaluation of the Maintenance function (Technical Services and Service Provider) using the IAMS method (interactive evaluation) to propose an action plan and a new maintenance organization aimed at improving efficiency. Technico-economic analysis of the maintenance contract for fixed installations: analysis of all the activities of the EGM (General Maintenance Company), elaboration of a management reference of the maintenance contract, proposal of an action plan improvement of the operation of the maintenance contract, audit of the maintenance and new works functions leading to the proposal for a reorganization, Outsourced maintenance manager. Management of the subcontractor.

LILLY France

Consulting assistance mission for the implementation of the RCM method throughout the site. Consulting assistance mission to implement methods for optimizing the volumes of spare parts of a packaging line.

AutomoTIVE ■

PSA PEUGEOT CITROËN

Realization of the risk / cost optimization process of spare parts inventory management, in collaboration with Coordination Animation Maintenance (CAM); deployment on the shoe workshop of the Trnava site. Implementation of an optimization approach for spare parts volumes based on the management of the Risk / Cost compromise for a ferrying unit. Development of the Preventive Maintenance Plan using the MBF (Reliability-Based Maintenance) method on several PMP1 (Lost Mold Process) projects. Animation of MBF training (Reliability-Based Maintenance) on several sites. Implementation of the RCMAN © approach: association of the MBF (Maintenance Based on Reliability) method in order to optimize the preventive maintenance plans and a Risk / Cost approach in order to optimize the stocks of PdR. Assistance in the improvement of the organization Maintenance of the 4 technical centers of the Engineering and Maintenance of Test Resources (IMME) entity using the IAMS (interactive evaluation) approach. Proposal of an action plan to improve maintenance organizations. Elaboration of the Preventive Maintenance Plan using the MBF / RCM (Reliability Based Maintenance) method on a washer of the stamping workshops of the Poissy site. Development and management of an action plan to improve maintenance (prioritization, definition and coordination of RCM, Reverse-RCM, RCA, etc. studies). Assistance in piloting the service during the deployment phase (coordination committees, relations with other departments, etc.).

TransportATION ■

SNCF

Optimization of the technical and economic criteria for replacing catenary wires of the rail network, as part of a global approach to reduce running costs at constant risk.

BOMBARDIER

Determination of the lifespan of all the pantographs of the new Transilien trains. Modeling the risks associated with a default before the end of the guarantee period and calculating the financial impact according to the risk of default.

RATP

Optimization of spare parts inventory management (more than 60,000 references) of the bus network (25 garages and a central warehouse) based on a Risk / Cost approach in order to reduce buses unavailability due to stockouts. Training: "Initiation to Operational Reliability".

AIRBUS

Profitability calculation concerning the choice of the new system of inflation of the autoclaves of polymerization of the carbon parts.

DEfense ■

THALES

Integration of the Risk/Cost optimization approaches for optimizing the sizing of spare parts inventory in the framework of a MCO (Maintenance in Operational Conditions) tender for military equipment. Cost/Risk Approach Challenge of the Satellite Ground Station Preventive Maintenance Plan. Evaluation of alternative supplies for NATO Forces in Afghanistan (ISAF) communications equipment.

DCNS

Assistance in the development of a tool to optimize the renewal of equipment. Tool to support the development (sizing) of service contract offers in particular in the consideration of all the cost components of the Global Cost of Ownership. Technical assistance in response to a call for tenders for the installation of power stations for offshore oil platforms. Predictive availability study and investigation of unavailability risks related to operational security.

CEA [Saclay]

Identification and evaluation of “OPEX” and “CAPEX” costs for upstream (raw materials), downstream (finished product packaging and storage) and off-site or “utility” units required for the operation of the process units evaluated by the CEA. This study included the following main items: (investment, operation and maintenance) information gathering, from our network of contacts, our experience, benchmarking with equivalent units. evaluation of each of these positions.

CEA [Bruyère le châtel]

Conduct an evaluation of the Maintenance function of a calculator (calculator and infrastructures) using the IAMS (interactive evaluation) method to propose an action plan to improve efficiency.

OTHERS ■

GROUPE VOTORANTIM (Brazil)

Optimization of stocks of strategic spare parts and consumable stocks by seeking the best compromise “capital cost of fixed assets versus exposure to the risk of loss of revenue per stock breakdown” for three orange juice plants. Development of a renewal and renovation program and budgeting of the "off-road" fleet based on the Life-Cycle Cost (LCC) for a Zinc mine. Training and coaching of studies to optimize Preventive Maintenance Plans using the RCM (Reliability-Centered Maintenance) method at seven sites of the Votorantim Metais group. Alternate Trainer in Maintenance Management and Engineering at the Votorantim Academy Maintenance School. Optimization studies of Preventive Maintenance Plans using the RCM (Reliability-Centered Maintenance) method of the Cajamarquilla steel plant.

LA POSTE GROUP

Profitability calculation concerning the investment choice of automatic large-format sorting machines in French sorting centres. Decision support method based on the Risk/Cost trade-off.

DIETSMANN

Definition of Preventive Maintenance Plans using the Reliability-Centered Maintenance method (RCM) of the AMENAM Phase 2 (Nigeria) and MOHO-BILONDO offshore platforms (Congo).